PCS-100 knife breakage detector

On the basis of years of experience and sales volume, the quality and performance of PCS-100 and 250 have been improved to meet various demand from the customers. Resistibility against chemicals, coolant invasion, and electro-magnetic wave have been greatly improved. Newly added Lo-Lo setting makes the sensor available for small dia. of tools.

●Outline

In automatic or unattended machining, it is imperative to detect the broken tool when it took place. If it's left undetected, a huge loss of cost will be caused from such as scrap parts, machine damage and machine's downtime. It can be easily installed in the machine at an affordable cost, and detect the breakage of drill, tap and reamer.
The sensor is bracket-mounted close to the tool easily and conveniently. A needle is arranged in different length and, and can be bent so that the sensor would be installed near by the tool flexibly even though the space around the tool is tight and limited. SCU control unit is installed in the machine control cabinet.
PCS-100: If the tool is present, a needle will contact the tip and return to the starting position, and the machining goes on. If the tool is broken, a needle will swing past the tool and interpret the condition as a broken tool. In this case, the FAULT signal is transmitted to the machine, and the machining is stopped.
PCS-250: It monitors the angle input by "teaching" operation, and output OK or FAULT signal.
High durability under the use of coolant and severe condition.(IP67)
Due to the gear-less design, PCS is very strong against the shock and vibration. Strong enough against 3 shift operation for its high durability and rigidity.

●PCS-100 System Component parts

        Contact sensor PCS-100 with needle ass'y
        Control unit SCU-100
        Connecting cable Std. 5m w/L90 Connector

Specifications

	Contact sensor PCS-100	Contact sensor PCS-250
Housing	Anodized Aluminum	→
Needle swing	Swing range 5-175° mechanically adjustable	Electronically learned swing range up to 300° Completely diagnostic system.
Needle	Max Life needle in standard length 140mm Long needle 200mm	→
Motor drive	Direct drive (no gear box) DC motor	→
Sealing	Sealed against liquid and solid contaminants. rating IP-67	→
Cable	90° or straight, moulded 4 pin connector. Standard length 5m, Maximum 50m	→ exception (5 pin connector)
	Control unit SCU-100	Control unit TCU-250
Operating voltage	24VDC	→
Max. current	250mA	→
Operating Temp	0-55℃	→
Housing Material	PolycarbＵＬ94Ｖ1	→
Max. wire size	12AWG	→
Mounting	35mm DIN Rail	→
OK FAULT relay	DRY CONTCT CONTCT RATING 2A＠250VAC	→
Additional functions	Changeable to Reverse logic for space monitoring	･Remote teaching termiral as well as Teach button equipped. ･Normal Tolerance-NT Extended Tolerance-ET select swich.

Here is the detailed information of the PCS-100 Sensor. As a home of imported sensors, Modern Hero Technologies(shenzhen)CO.,LTD has perfect technical services and pre - sales and after - sales support. If necessary, please contact us.

Mobile/WeChat: 0755-13392863941

E-mail：sales@octsources.com

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